Hidden Radios in Hybrid Solar Inverters: Security Risks Uncovered
18 2025-06-26

 

Introduction: What’s Hiding Inside Your Solar Inverter?

Hybrid solar inverters have become a critical component of off-grid and hybrid solar systems around the world. These smart devices enable seamless switching between solar panels, batteries, and grid input, optimizing energy flow for homes and businesses. But a recent wave of technical investigations has exposed a hidden risk: undocumented cellular modules embedded in certain off-grid hybrid inverters—especially those manufactured in China.

These built-in communication modules, often absent from official documentation, are raising serious security concerns. For businesses and infrastructure operators, understanding the implications of these hidden components is now more important than ever.

What Are Hidden Cellular Modules?

The Basics of Hybrid Solar Inverter Communications

Modern inverters often come equipped with built-in communications hardware to enable remote monitoring, firmware updates, and energy management. This typically includes Wi-Fi, Bluetooth, and sometimes 4G LTE or GSM modules for cellular communication.

What Makes a Module "Undocumented"

An undocumented module refers to any hardware component—usually a cellular or wireless module—not listed in the official product documentation, firmware description, or bill of materials. These are not disclosed to buyers or installers, and they often operate silently in the background.

How Are They Detected?

Security researchers and teardown engineers have identified these modules through hardware disassembly, electromagnetic scans, and unexpected data packet transmission from supposedly offline systems. Some modules were found drawing power even when the inverter was "off-grid."

The Security Risks of Hidden Radios

Firewall Bypass and Unmonitored Access

Unlike networked routers or computers that pass through corporate firewalls, inverters with hidden cellular radios can send and receive data without ever touching a controlled network. This presents a major blind spot for IT administrators.

Remote Shutdown Capabilities

Some modules were found capable of sending control signals. In the worst-case scenario, attackers could exploit undocumented modules to issue remote shutdown commands—creating operational disruptions for solar farms, homes, and even critical infrastructure.

Supply Chain Vulnerabilities

The lack of transparency around these modules indicates a potential supply chain weakness. Without a clear and verifiable BOM (Bill of Materials), customers cannot be sure what’s really inside their inverters.

Real-World Examples of Security Breaches

International Reports Spark Alarm

In late 2024, reports from multiple cybersecurity agencies in the U.S. and EU identified hidden cellular radios in a popular line of off-grid hybrid inverters. These components were not only undocumented but also actively transmitting telemetry to unknown IP addresses.

Investigations and National Reactions

The U.S. Department of Energy launched a probe into imported inverter models.

Germany’s Federal Office for Information Security (BSI) issued advisories to review supply chains.

Australia’s Clean Energy Regulator urged installers to confirm BOM compliance.

These developments have turned what was once a niche technical issue into a high-priority topic in global energy policy discussions.

 

Insights from Security Experts

Steve Gibson, Security Analyst:

"Undocumented radios in power electronics create a stealth backchannel that bypasses every traditional layer of digital defense. It’s like installing a modem you didn’t know you had."

ITECS Research Team:

Their 2024 teardown reports show specific inverter boards with isolated GSM modules, unlisted in manuals, capable of initiating outbound pings without user knowledge.

How to Mitigate the Risks

Demand BOM Transparency

Always request a complete and verifiable Bill of Materials before purchasing inverters—especially for off-grid or hybrid models. Transparent documentation is your first line of defense.

Disable Unused Communication Ports

If you discover unused SIM card slots or antennas, disable them via firmware (if accessible) or physically remove them. In critical environments, consider RF shielding or hardware-based isolation.

Perform Independent Hardware Audits

Before deployment, conduct teardown inspections and spectrum scans. Engage third-party labs if necessary to validate product claims.

Establish Vendor Trust Through Certification

Work with manufacturers that offer third-party cybersecurity certifications, such as IEC 62443 or NIST SP 800-82 compliance.

 

ZLPOWER: Secure, Transparent, and Dependable

As concerns grow over hidden components in energy infrastructure, ZLPOWER stands out by offering full transparency in inverter manufacturing. Based in China with over 20 years of expertise, ZLPOWER specializes in hybrid solar inverters and energy storage systems designed with international safety and transparency standards.

Unlike anonymous OEMs, ZLPOWER ensures every inverter model comes with complete product documentation, a transparent bill of materials, and secure communication protocols. Our commitment to traceability, component-level testing, and customer-focused customization makes them a reliable partner for global energy integrators.

With a strong R&D backbone, CE/ROHS/ISO certifications, and exports to over 100 countries, ZLPOWER helps customers deploy clean energy systems without compromising on trust and safety.

FAQs

Q: What is an undocumented cellular module in a solar inverter?

A: An undocumented module is a built-in communication device not mentioned in the product documentation. It may operate without the user’s awareness, raising potential security concerns.

Q: Why are hidden radios considered dangerous in hybrid inverters?

A: Because they can transmit or receive data without going through standard network firewalls, allowing unauthorized remote access or system control.

Q: How can I check if my inverter has a hidden module?

A: Perform hardware teardown, signal scanning, or consult third-party labs for a professional audit of the device.

Q: What should I do if I suspect a security issue in my inverter?

A: Disable unknown ports, contact the supplier for confirmation, and consider switching to a trusted, certified brand like ZLPOWER.

Q: What makes ZLPOWER a secure choice?

A: ZLPOWER offers full BOM disclosure, meets CE/ROHS/ISO standards, and ensures every inverter is free from undocumented components.